APPLETON · WI

Precision Electropolishing Services Appleton

Electrochemical surface refinement for stainless and exotic alloys, conformant to ASTM B912-02, ASME BPE, SEMI F19, and ISO 15730.

ISO 15730 ASME BPE ASTM B912-02 1-Business-Day Quotes
Call (618) 323-0428 →
Electropolishing reference image
SEC // METHODS

Electropolishing: Methods Covered

Each method below has its own acceptance criteria and finishing equipment. The intake directs the part to the finishing facility with the appropriate method and accreditation.

ASTM B912-02 Stainless Steel Electropolishing/Passivation

ASTM B912-02 Stainless Steel Electropolishing/Passivation is performed by an accredited finishing facility serving Appleton. Acceptance is verified against the named standard or customer drawing. Surface roughness, flatness, and (where required) passivation are logged on the work ticket and returned with the part.

ASME BPE Electropolishing (Bioprocessing Equipment)

ASME BPE Electropolishing (Bioprocessing Equipment) is performed by an accredited finishing facility serving Appleton. Acceptance is verified against the named standard or customer drawing. Surface roughness, flatness, and (where required) passivation are logged on the work ticket and returned with the part.

SEMI F19 Semiconductor Electropolishing

SEMI F19 Semiconductor Electropolishing is performed by an accredited finishing facility serving Appleton. Acceptance is verified against the named standard or customer drawing. Surface roughness, flatness, and (where required) passivation are logged on the work ticket and returned with the part.

ASTM E1558 Metallographic Electropolishing

ASTM E1558 Metallographic Electropolishing is performed by an accredited finishing facility serving Appleton. Acceptance is verified against the named standard or customer drawing. Surface roughness, flatness, and (where required) passivation are logged on the work ticket and returned with the part.

ISO 15730 Stainless Steel Smoothing And Passivation

ISO 15730 Stainless Steel Smoothing And Passivation is performed by an accredited finishing facility serving Appleton. Acceptance is verified against the named standard or customer drawing. Surface roughness, flatness, and (where required) passivation are logged on the work ticket and returned with the part.

SEC // TECHNIQUES

Additional Techniques and Variants

Specialized variants and adjacent techniques available on engineering review. Click an entry for a short description.

Anodic Polishing (Electrochemical Polishing)

Anodic Polishing (Electrochemical Polishing) is supported as a variant of electropolishing work for Appleton-area parts. Acceptance criteria, abrasive grade, and process control points are confirmed against the customer specification at intake.

Electrolytic Polishing (Metallographic Specimen Prep)

Electrolytic Polishing (Metallographic Specimen Prep) is supported as a variant of electropolishing work for Appleton-area parts. Acceptance criteria, abrasive grade, and process control points are confirmed against the customer specification at intake.

Citric Acid Post-Dip Passivation

Citric Acid Post-Dip Passivation is supported as a variant of electropolishing work for Appleton-area parts. Acceptance criteria, abrasive grade, and process control points are confirmed against the customer specification at intake.

Nitric Acid Post-Dip Passivation

Nitric Acid Post-Dip Passivation is supported as a variant of electropolishing work for Appleton-area parts. Acceptance criteria, abrasive grade, and process control points are confirmed against the customer specification at intake.

SEC // WORKFLOW

How an Appleton Electropolishing Job Runs

01

Intake

Material, geometry, target Ra or finish standard, quantity, and ship-back address captured in the form above.

02

Engineering Review

Method, abrasive grade, and acceptance criteria are confirmed against the spec by the finishing facility before parts ship.

03

Controlled Processing

Electropolishing is performed at an accredited shop with in-process profilometer checks to prevent over-polishing.

04

QA and Return

Final Ra, flatness, and (where specified) passivation are logged. Parts are cleaned and returned to Appleton on a logged carrier.

Service Detail

In-Depth Reference for Appleton

DOC REF: TCS-SVC-LOC
### Industrial Drivers of Electropolishing Demand in Appleton The concentration of food processing, pharmaceutical production, and pulp and paper manufacturing within the Fox Valley corridor directly drives the demand for electropolishing in Appleton, Wisconsin. Facilities located in the Northeast Industrial Park and the South Industrial Park require high-purity surface finishes to prevent bacterial adhesion and chemical corrosion. Major regional manufacturers, such as Pierce Manufacturing, Miller Electric, and various packaging and specialty paper producers along the Fox River, rely on components that have undergone controlled anodic dissolution. This electrochemical process removes microscopic peaks from stainless steel alloys, reducing the mechanical grip of contaminants and ensuring compliance with stringent sanitary protocols. The surrounding Outagamie County industrial ecosystem functions as a critical node in the regional dairy and biotechnology supply chains, where surface roughness directly impacts cleaning cycles and operational downtime. The geographic positioning of Appleton within the broader Green Bay-to-Oshkosh manufacturing belt necessitates local access to specialized surface treatments. Local processing plants face intense regulatory oversight from agencies monitoring environmental discharge and product safety. Stainless steel vessels, agitation systems, and piping manifolds used in these local facilities must withstand aggressive clean-in-place (CIP) regimens. Without the microscopic leveling provided by electropolishing, mechanical polishing marks can harbor microbial biofilms or chemical residues, leading to batch contamination. Consequently, regional supply chains enforce strict surface finish specifications on fabricated components before they are integrated into production lines in the Fox Cities. --- ### Technical Compliance and ASTM Standards Electropolishing of stainless steel components in this region must conform to rigorous technical standards, most notably ASTM B912 (Standard Specification for Passivation of Stainless Steels Using Electropolishing). This specification dictates the pre-cleaning, electrochemical treatment, and post-passivation rinsing phases required to achieve an optimal chromium-to-iron ratio on the alloy surface. For equipment destined for the pharmaceutical and biotechnology sectors, compliance with FDA 21 CFR Part 211 is mandatory, particularly concerning the cleanliness and corrosion resistance of drug product contact surfaces. The resulting finish is evaluated using contact or non-contact profilometry to verify the reduction of roughness average (Ra) values, often targeting finishes below 15 microinches (0.38 micrometers) for high-purity applications. Traceability and quality assurance protocols require systematic verification of the passive oxide layer. Standard testing procedures, such as the copper sulfate test or water immersion test outlined in ASTM A967, are routinely conducted to confirm the complete removal of free iron and other surface contaminants. In food contact applications, adherence to 3-A Sanitary Standards is critical, demanding that weld zones and parent metals exhibit uniform, pit-free surfaces. This level of compliance ensures that processing equipment operating in Wisconsin facilities can withstand long-term exposure to corrosive sanitizers, acidic food products, and thermal cycling without experiencing localized pitting or stress corrosion cracking.
1-business-day quotes